Page 67 - Shawl Weaving Artisan - TT
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Textile & Handloom                                  Related Theory for Exercise 1.4.36&37
            Shawl Weaving Artisan - Defects and Yarn Quality

            Yarn numbering system

            Objectives: At the end of this lesson you shall be able to
            •  explain yarn numbering system
            •  list types of yarn numbering system, (direct system of yarn)
            •  list indirect system of yarn numbering
            •  convert yarn count from indirect to indirect system
            •  convert yarn count form direct to direct system
            •  convert yarn count from indirect to direct system
            •  convert yarn count from direct to indirect system
            •  explain reed count, dents per linear space and stockport reed.

            Yarn numbering system                                 Denier (D)        9000 meters   No. of grams
            Yarn count: Count is a numerical value, which express   Decitex (dtex)  10,000 meters No. of grams
            the coarseness or fineness (diameter) of the yarn and   Militext (mtex)  1000 meters  No. of milligrams
            also indicate the relationship between length and weight
            (the mass per unit length or the length per unit mass)   Kilotext (ktex)  1000 meters  No. of kilograms
            of that yarn. Therefore, the concept of yarn count has   Jute count     14,400 yards  No. of pounds
            been introduced which specifies a certain ratio of length   Grex count  10,000 meters No. of grams
            to weight.
                                                                  Linen count       14,400 yards  No. of pounds
            Types of yarn numbering system
                                                                  1  Tex (Universal yarn numbering system)
            1  Direct yarn numbering system
                                                                  Tex  system  of yarn  numbering system  is  called  as
            2  Indirect yarn numbering system                     universal yarn numbering system. This system comes
            Direct yarn numbering system [mass/unit length]:      under direct yarn numbering system and it is introduced
            Direct yarn numbering system also known as mass per   by International standard organization (ISO) and textile
            unit length of yarn, hence in this system higher the yarn   scientists of various organization, manufactures and
            number or count indicates the coarser or thicker the yarn   technologists. This system is applicable to yarn made
            size and smaller the yarn number or count indicates the   from both natural fibers as well as synthetic fibers. Hence
            finer or lighter the yarn size. This system is generally used   this system is useful for replacing the several different
            for Tex and Denier. In direct yarn numbering system the   systems which are being used in the various sectors of
            count directly express the size of the yarn and a coarser   the textile industry all over the world. Tex system can be
            yarn will have a higher number while a finer yarn will   used from fiber to yarn process. For fineness of cord,
            have a lower number. The resultant count of the folded   wire, ropes and sliver etc. are expressed in terms of
            yarn can be easy to calculate even component threads   kilotex that is the weight of the material in kg in one km
            are of different counts. Cloth setting are comparative   length but for the fineness of fiber it can be expressed in
            difficult in this system. And we cannot easily calculate   terms of millitex that is weight of fiber in mg (milligrams)
            the weight of the fabric and Calculation of the amount of   in one km (kilometer) length.  The advantages and
            twist in the yarn.                                    drawbacks of direct system of yarn numbering are also
                                                                  applicable to universal system.
            The following formula is used to calculate the direct yarn
            count:                                                In shortly,
                       W x l                                      Tex is defined as the weight of yarn in grams per 1000
                      N =
                        L                                         meter of yarns or 1 km length.
            Where,
                                                                  i.e., wt. in grams per 1000 meters of yarn.
            N = Yarn count or number system
                                                                        1000 x Weight in gram’s
            W = Weight of the sample at the official regain in the     Tex =
                  units of the system                                      Length in meter’s
            L = Length of the sample
                                                                  Example: 30 Tex indicates that 1000 meters of yarn
            L = Units of length of sample                         weight 30 grams.

                Numbering        Units of        Units of
                  system         length(1)      weight(W)
             Tex system (Tex)  1000 meters   No. of grams


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